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  • Parameters
  • Purpose
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  • Procedure
  • Pre-heating the Furnace
  • Inserting chips
  • Removing chips
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  1. Standard Operating Procedures

Tube Furnace SOP

Last updated 3 months ago

Tube Furnace

Parameters

Temperature

generally 1100°C

Diffusion time

generally 30 min for defining source/drain regions


Purpose

The primary use of the tube furnace is for diffusion of dopant atoms into silicon. The incorpoation of dopant atoms into the Si lattice creates defects in the electronic structure, which are charge carriers, increasing the conductivity of the diffused region and making it either N or P type. Diffusion of a solid into another solid is quite slow, so high temperatures and long times are needed, hence the high-temperature tube furnace.

Our process uses spin on glass containing phosphorus for N doping and boron for P doping.


Tools

  1. Quartz rod

  2. Quartz microscope slide, or Fused silica boat

Materials

  1. Chip with glass containing phosphorus or boron.


Procedure

Pre-heating the Furnace

  1. Turn on the furnace.

  2. Press and hold “set/ent” for three seconds until “mode res” is showing. Press the up arrow twice until mode “LCL” is selected. Press “enter” once. Now the furnace will hold the temperature shown. Use the arrow keys to adjust and press “enter” once to set the setpoint.

Inserting chips

  1. Put the Quartz microscope slide in the entrance of the tube. Do not use a regular borosilicate microscope slide, or it will melt inside the tube. The edge of a fused silica slide is pure white, while borosilicate is a little bit green.

  1. Place your chips on the slide.

  2. Put on the heat resistant gloves.

  3. Use the glass rod to push the slide into the center tube, being careful to not scratch the inside of the tube too much

    1. Measure out how far the glass rod needs to be pushed in to place the chips atthe center of the tube furnace.

  4. The rod is extremely hot, and will auto ignite what it touches, or burn through flesh. carefully place it a top the tube furnace

Removing chips

  1. Use the glass rod to push the slide to the other end of the tube.

  2. Wait a few minutes for the slide to cool down.

  3. Use metal tweezers to take the slide out. place it on the upside down beaker to allow it to cool further

  4. Wait 3 minutes before handling the chip.


Safety

The furnace is obviously very hot. Keep away from any hot parts of the furnace. The rod will heat up in the few seconds that it is inside the tube, so when removing it, only hold it by the colder end.

The rod and tube also channel heat out of their ends via internal reflection of radiation.


Tube Furnace () with Quartz tube

If the furnace stops and holds at a lower temperature than your setpoint, the high temperature alarm may be too low. Read the instructions on to fix this.

A chip permanently fused to the tube furnace walls when improper slide was used

🧑‍🍳
🔥
ThermoFisher Manual
page 6-7
Doped Silicon (grey) and Doped Gate Poly (dark blue) Resulting from Thermal Diffusion
Differentiating Quartz from Borosilicate